1. Efficiency bottleneck: Traditional manual ice wrapping relies on labor, with high labor costs per shift, limited daily production, and difficulty in meeting peak season orders;
2. Unstable quality: The manual weighing error is large (± 5% or more), and the weight of the ice cubes is uneven, which is prone to customer complaints or disputes;
3. High ice loss: Ice cubes are prone to breakage during manual operation, with a daily loss rate of up to 3% -8%, increasing hidden costs;
4. Health and safety hazards: Personnel coming into contact with ice cubes may pose a risk of contamination, which does not meet the hygiene standards required by export or high-end customers;
5. Equipment compatibility: It is necessary to seamlessly integrate with the existing ice making production line to reduce the cost of production line renovation.
| The daily output of a single machine can reach 800-1200 bags (taking 8kg specifications as an example), replacing 5-8 workers | Labor costs are reduced by 80%, and production capacity is increased by more than three times | |
| ± 0.5% weighing accuracy, automatic removal of out of tolerance ice cubes | Customer complaint rate reduced by 90%, packaging error rate<0.3% | |
| Low friction vibration conveying technology, ice integrity rate>98% | Reduce ice loss by about 2-3 tons per month (calculated based on 5 tons/day of ice) | |
| Passed ISO22000 food safety certification to meet export standards | ||
| No need to modify the original production line, installation and debugging can be completed in 3 days |
Scope of application: 2-15kg ice cube packaging of any size.
1. Advantages of key components:
• Sealing wheel: Customized ceramic coated roller, with a lifespan increased to 5 years (industry average of 2 years);
• Conveyor belt: made of food grade PVC material, acid and alkali resistant, and can be quickly disassembled and cleaned.
2. Customized options as needed:
• Packaging size: Provide standard mold library (2kg/5kg/10kg, etc.) or customized molds;
• Intelligent Expansion: Can be equipped with automatic labeling machines, RFID traceability systems, or MES system interfaces.
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